A correctly manufactured synthetic lifting sling rarely, if ever,
“fails”. The reasons for breakages involving these products
are almost always due to misuse and/or abuse. Here are some
examples of the causes of synthetic sling breakage.
Sharp edges. This sling has been cut due to contact with a sharp edge or
corner. This can also be caused by movement or sliding of the sling
along a sharp or rough edge as the sling orientates when the load is
applied. This can be avoided by using an appropriate protective sleeve.
Overloaded. This sling has been loaded to beyond the safety factor at
approximately 8 times the Working Load Limit. Note the fluffy nature of the
fibres compared to a cut sling.
Cut induced
breakage. This is a combination of the first two scenarios
and is the most common form of sling breakage. The sling has slid or cut on
a sharp edge, compromising the strength to such a point that the webbing
breaks. Correct centering of the load and the use of appropriate protect
sleeves can prevent this.
Inappropriate radius 1. Here the eye has cut through due to the radius
of the connecting hardware being too small. A radius
equivalent to at least twice the thickness of the webbing or sling is
required ie: 10mm webbing requires a radius of 20mm or more,
anything less than this is considered to be
a sharp edge.
Inappropriate radius 2. Here the radius was too large for the eye of
the sling and split the stitch pattern. The angle in the eye of the sling should
not exceed 20 degrees.
Burns.
Polyester melts and becomes brittle when subject to
excessive heat. The most common source of heat is welding spatter but can also come
from friction.
Chemical contamination. Synthetic slings can be susceptible to
various chemicals often found in the workplace. SpanSet have
technical data sheet covering a broad range of chemicals. The
information on recommendations that we will require includes the
type of chemical, the concentration of the chemical, the length of
exposure, and the temperature.